Products

5-Layer Sintered Wire Mesh

Description

The 5-Layer Sintered Wire Mesh is a high-performance filtration material made by laminating multiple layers of woven wire mesh and then sintering them together. This process results in a robust, durable, and highly efficient filter media that provides superior filtration performance under various conditions. The structure typically consists of five layers, including a protective layer, a precision control layer, a dispersion layer, and two reinforcing layers, which are bonded through sintering to form a strong and stable filter.


Specifications

  1. Material: Stainless Steel (304, 316, 316L) or other alloys
  2. Layers: 5
  3. Micron Rating: 1 to 200 microns
  4. Thickness: 1.7 mm to 3.5 mm
  5. Operating Temperature: Up to 600°C (1112°F)
  6. Maximum Differential Pressure: 3 MPa
  7. Standard Sizes: Customizable, typically up to 1200 mm x 1500 mm

Advantages

  1. High Strength and Durability: The sintering process enhances the mechanical strength and stability of the wire mesh, making it resistant to high pressure and temperature.
  2. Excellent Filtration Accuracy: Offers precise and consistent filtration performance with a wide range of micron ratings.
  3. Corrosion Resistance: Made from high-quality stainless steel, the mesh is resistant to corrosion and can be used in harsh chemical environments.
  4. Easy to Clean and Reuse: The structure is easy to clean using backwashing or ultrasonic cleaning methods, ensuring long-term usability and cost-effectiveness.
  5. Uniform Structure: The sintered mesh has a uniform pore distribution, which enhances the reliability and efficiency of filtration.
  6. Versatile: Suitable for various filtration applications due to its customizable nature.

Applications

  1. Chemical and Petrochemical Industry: Used in filtration of liquids and gases, catalyst recovery, and sand control in oil wells.
  2. Pharmaceutical Industry: Applied in filtration of pharmaceutical solutions and as a support for catalyst and resin beds.
  3. Food and Beverage Industry: Utilized in the filtration of beverages, edible oils, and other food products.
  4. Water Treatment: Effective in filtration systems for water purification, wastewater treatment, and desalination processes.
  5. Aerospace and Defense: Employed in hydraulic and pneumatic systems for reliable and efficient fluid filtration.
  6. Automotive Industry: Used in fuel filtration, hydraulic systems, and exhaust gas recirculation (EGR) systems.

Five-Layer Sintered Dutch Woven Wire Mesh

The Structural Drawing of Type A Sintered Wire Mesh



Model

Nominal Filter Rating ( u)

Structure

Thickness (mm)

Air

Permeability

(L/min/cm2)

Bubble Pressure (mm H2O)

Weight (kg/sqm)

Porosity (%)

A5-1

1

100+400×2800+100+12×64+64×12

1.7

1.81

360-600

5-layer sintered wire mesh(8.4)

6-layer sintered wire mesh (14.4)

37%

A5-2

2

100+325×2300+100+12×64+64×12

1.7

2.35

300-590

A5-5

5

100+200×1400+100+12×64+64×12

1.7

2.42

260-550

A5-10

10

100+165×1400+100+12×64+64×12

1.7

3.00

220-500

A5-15

15

100+165×1200+100+12×64+64×12

1.7

3.41

200-480

A5-20

20

100+165×800+100+12×64+64×12

1.7

4.50

170-450

A5-25

25

100+165×600+100+12×64+64×12

1.7

6.12

150-410

A5-30

30

100+450+100+12×64+64×12

1.7

6.7

120-390

A5-40

40

100+325+100+12×64+64×12

1.7

6.86

100-350

A5-50

50

100+250+100+12×64+64×12

1.7

8.41

90-300

A5-75

75

100+200+100+12×64+64×12

1.7

8.7

80-250

A5-100

100

100+150+100+12×64+64×12

1.7

9.1

70-190


Filtration Property - Five-Layer Sintered Wire Mesh

The Structural Drawing of Type B Sintered Wire Mesh



Model
Structure
Filter rating (u)
Thickness
(mm)
Weight
(/)
Porosity
(%)
B2-0.5T
Filter layer+60
2—100
0.5
1.6
60
B3-0.7T
60+Filter layer+60
2—100
0.7
2.4
56
B3-1.0T
50+Filter layer+20
20—200
1.0
3.3
58
B3-2.0T
Filter layer+20+8.5
20—250
2.0
6.5
58
B4-1.0T
60+Filter layer+40+20
2—200
1.0
4.4
44
B4-1.7T
40+Filter layer+20+16
2—200
1.7
6.2
54
B5-1.9T
30+Filter layer+60+20+16
2—200
1.9
5.3
52
B5-2.5T
80+Filter layer+30+10+8.5
2—200
2.5
8.8
55
B7-2.0T
50+Filter layer+40+20+40+Filter layer+50
2—150
2.0
7.4
58
Note:
1. Within the filter rating range,the filtration layer is decided by you.
2. Other special structures can be made to order.
3. The porosity takes that of 20 mesh as criteria.